Varada Engineers
Varada Engineers
Phursungi, Pune, Maharashtra
GST No. 27AAVPB4526D1ZS
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Food Processing Equipments

Pioneers in the industry, we offer tomato ketchup, sauce, puree processing machinery, mango pickle processing machinery, retort sterilisation, mango juice processing machinery, mango pulp processing machinery and mango pulp processing line from India.

Tomato Ketchup, Sauce, Puree Processing Machinery

Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
  • Tomato Ketchup, Sauce, Puree Processing Machinery
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Approx. Price: Rs 100 Lakh / PieceGet Latest Price
Product Brochure

Product Details:

Minimum Order Quantity1 Piece
CapacityDepend upon Customer
Input CapacityDepend upon Customer
Automation GradeBoth Auto & Semi Automatic
End ProductPulp/Puree
Material of ConstructionSS 316 & SS 304
End PackagingDepend upon Customer
End ProductsTomato Ketchup, Puree, Sauce
Also Suitable forTomato
Country of OriginMade in India

Tomato Processing Puree and Ketchup Plant Setup:
Tomatoes are continuously unloaded into tomato unloading and washing unit. Then Tomato will be sent to washing unit where the washing takes place by means of water jet and air jet. The manual washing operation can also be takes place for small scale processing by using concrete washing tank. Washed tomatoes are then transferred to sorting table where the tomatoes (damaged/ rotten) that will be not accepted in the line, must be removed manually in the sorting table.
Washed and graded tomatoes are then transferred to fruit crusher where tomatoes will be crushed to form the slurry. This slurry is directly put into the "Hot / Cold Break System" where it is heated to 65-700C or 950C in hot break system for the enzymatic inactivation. After this operation the slurry is transferred to Pulper through suitable pump for separating the pulp and waste. The separated tomato seed, skin and waste is collected in a hopper and discharged through screw conveyor. The pulp obtain is called puree.
The refined tomato juice from Pulper cum finisher is then fed to the double effect vacuum evaporator to be concentrated by boiling at low temperature under vacuum to preserve the organoleptic characteristics of the tomato. For batch type small scale processing this refined juice is fed to double jacketed steam kettle.
Final concentrated tomato puree at 14 Brix / tomato paste at 30 Brix coming out from evaporator/kettle would be further used for Pasteurization in tubular pasteurizer and cooling at 45-50 °C for filling in drums.

Tomato Ketchup or Sauces or Puree:
Normally tomato ketchup is being produced from existing tomato paste or puree during the off season, rarely is produced on-line from fresh tomatoes.
Tomato paste at 30°Brix /Tomato puree at 14 brix cold /hot break type is being taken from its 50L /200 L drum and unloaded into the puree unloading tank. It is then pumped by a lobe pump as per required feed rate to formulation tanks for tomato ketchup preparation. Drinkable/softened water is being added in a volume to make it desired formulation.
Other ingredients as per the formulation are prepared separately in tanks and then added to formulation tanks for uniform mixing. Sugar Syrup, Vinegar, Salt etc are prepared and added to formulation tank according to volumes specified by the recipe. Then add spices and essential oils according to the recipe and mix again. Product recirculation is done for proper blending of product. Continuous agitation is provided by agitator for uniform blending of different ingredients of tomato ketchup. The final formulated mixture (ketchup) can now be pumped through a high pressure homogenize to tubular heat exchanger - Pasteurizer in order to pasteurize it at 90-95 °C.

Major equipments used in tomato paste or ketchup preparation are:

• Washing Units.
• Washing Water Filtration Units.
• Sorting Conveyors.
• Fruit Mills.
• Pulp Cum Finisher.
• Vacuum Evaporator/ Vacuum Pan.
• Double Jacketed Steam Kettle.
• Pasteurizer.
• Formulation Tank.

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  • Production Capacity: Depend upon Customer
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Mango Pickle Processing Machinery

Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
  • Mango Pickle Processing Machinery
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We are leading manufacturer of all kinds of food processing machines Speciality in MANGO PROCESSING PLANT
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Retort Sterilisation

Retort Sterilisation
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    Matching up with the ever increasing requirements of the customers our company is engaged in providing Canning Retort
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    Mango Juice Processing Machinery

    Mango Juice Processing Machinery
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      We are leading manufacturer of all kinds of food processing machines Speciality in MANGO PROCESSING PLANT
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      Mango Pulp Processing Machinery

      Mango Pulp Processing Machinery
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        We are leading manufacturer of all kinds of food processing machines Speciality in MANGO PROCESSING PLANT
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        Mango Pulp Processing Line

        Mango Pulp Processing Line
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          We are leading manufacturer of all kinds of food processing machines Speciality in MANGO PROCESSING PLANT
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          Mango Pulp Processing Plant With Aseptic Filling Line

          Mango Pulp Processing Plant With Aseptic Filling Line
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            We are leading manufacturer of all kinds of food processing machines Speciality in MANGO PROCESSING PLANT
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            Vegetable Processing Plant

            Vegetable Processing Plant
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              Bhavik Mehta (Manager)
              Varada Engineers
              Plot No. 9, Gat No. 976, Jadhav Mala, Wadhinata
              Phursungi, Pune - 412308, Maharashtra, India


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